How long does a propane tank last on a grill?

The honest answer is "it depends" — on how much gas is in the tank and how thirsty your grill is. Here is the actual math, the real numbers, and a calculator that does it for you.

Calculate my grilling time

The two numbers that decide it

Every "how long will my propane last" question comes down to a fuel tank and a burn rate, exactly like miles per gallon in a car. Propane stores a fixed amount of energy, and your grill burns through it at a rated speed measured in BTU per hour. Put those together and you have hours of grilling.

One pound of propane releases about 21,594 BTU. A full "20 lb" tank holds roughly 20 pounds of propane, which is about 432,000 BTU of energy. Your grill's total output is the sum of all its burner ratings. The formula is simply:

hours = (pounds of propane × 21,594) ÷ grill BTU/hr

Tank size

How much propane it holds full: 20, 30, 40, or 100 lb are the common sizes.

Fuel level

How much is actually left right now — best found by weighing the tank.

Grill BTU/hr

The combined output of every burner you light, from the rating plate.

Real numbers by tank and grill size

These figures assume a full tank with every burner running at full output — a conservative estimate. On medium heat, expect noticeably more time.

Tank (full)Energy30,000 BTU/hr40,000 BTU/hr60,000 BTU/hr
20 lb~432,000 BTU~14.4 hr~10.8 hr~7.2 hr
30 lb~648,000 BTU~21.6 hr~16.2 hr~10.8 hr
40 lb~864,000 BTU~28.8 hr~21.6 hr~14.4 hr
100 lb~2,160,000 BTU~72 hr~54 hr~36 hr

To translate hours into cookouts, divide by the length of a typical session. If you grill for about an hour at a time, a full 20 lb tank on a 40,000 BTU/hr grill is roughly ten to eleven cookouts at full blast — and often more in practice.

How to check what is really in your tank

  • Weigh it (most accurate). Set the tank on a bathroom scale and subtract the tare weight (the "TW" stamped on the collar, usually about 17.2 lb on a 20 lb tank). The difference is pounds of propane left. Enter those numbers in the calculator's "Weigh the tank" mode for an exact answer.
  • Warm-water trick. Pour warm (not boiling) water down one side of the tank and run your hand down the metal. Below the propane line the surface feels cool, because the liquid absorbs heat. That reveals the level, though not the precise pounds.
  • Gauge or inline scale. A screw-on pressure gauge or dedicated tank scale gives a quick read. Pressure gauges drift with temperature, so a scale is the dependable choice.

Why your mileage varies

The calculator gives full-output run time, but a few things change the real number:

  • Heat setting. Cooking on medium or low can easily double the time versus everything on high.
  • Cold weather. Tank pressure falls in the cold, so the grill may not reach its full rated output, and you run it harder to compensate.
  • Wind and lid habits. An open lid and a breezy day shed heat fast, pushing you to crank the burners.
  • Exchange vs. refill. Many swap tanks are filled to about 15 lb, not a full 20 — so a "full" exchange tank may give you a quarter less time than a properly refilled one.

Common questions

How long does a 20 lb tank last?

About 14 hours on a 30,000 BTU/hr grill, 10–11 hours on 40,000, and 7 hours on 60,000 — at full output from a full tank. On medium it lasts considerably longer.

How long does a 100 lb tank last?

A full 100 lb tank holds about 2,160,000 BTU — roughly 54 hours on a 40,000 BTU/hr grill, or 36 hours on a 60,000 BTU/hr grill. That is usually a whole season of weekend cookouts.

Does propane go bad sitting in the tank?

No. Sealed in the tank, propane keeps its energy indefinitely, so the grilling time it holds does not shrink. Tanks do carry a safety certification date (requalify after 12 years, then every 5), but the fuel itself is fine.

Recommended gear

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